2005-2011 KTM 250 EXCF SXF XCF Repair Manual

Online PDF 2005-2011 KTM 250 EXCF SXF XCF Repair Manual

Read this repair manual carefully and thoroughly before beginning work, The 2005-2011 KTM 250 EXCF SXF XCF vehicle will only be able to meet the demands placed on it if the specified service work is performed regularly and properly. This repair manual was written to correspond to the latest state of this series. We reserve the right to make changes in the interest of technical advancement without at the same time updating this repair manual.

We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here.
It is assumed that the repair work will be performed by a fully trained mechanic.

Ail specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical speciticetions, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain speccial equipment that does not belong to the regular scope of supply.

Table of contents 2005-2011 KTM 250 EXCF SXF XCF :
2005-2011 KTM 250 EXCF SXF XCF manual EXHAUST

  1. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the manifold
  2. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the manifold
  3. 2005-2011 KTM 250 EXCF SXF XCF manual Removing main silencer
  4. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the main silencer
  5. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the glass fiber yarn filling of the main silencer

2005-2011 KTM 250 EXCF SXF XCF manual AIR FILTER

  1. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the air filter box lid
  2. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the air filter box lid
  3. 2005-2011 KTM 250 EXCF SXF XCF manual Sealing the air filter box
  4. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the air filter
  5. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the air filter
  6. 2005-2011 KTM 250 EXCF SXF XCF manual Cleaning the air filter and air filter box

2005-2011 KTM 250 EXCF SXF XCF manual FUEL TANK, SEAT, TRIM

  1. 2005-2011 KTM 250 EXCF SXF XCF manual Opening filler cap
  2. 2005-2011 KTM 250 EXCF SXF XCF manual Closing filler cap
  3. 2005-2011 KTM 250 EXCF SXF XCF manual Mounting the seat
  4. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the fuel tank
  5. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the fuel tank
  6. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the fuel screen
  7. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the fuel filter
  8. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the fuel pump
  9. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the fuel pressure

2005-2011 KTM 250 EXCF SXF XCF manual MASK, FENDER

  1. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the front fender
  2. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the front fender
  3. 2005-2011 KTM 250 EXCF SXF XCF manual Removing headlight mask with headlight
  4. 2005-2011 KTM 250 EXCF SXF XCF manual Refitting the headlight mask with the headlight

2005-2011 KTM 250 EXCF SXF XCF manual WHEELS

  1. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the tire air pressure
  2. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the tire condition
  3. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the brake discs
  4. 2005-2011 KTM 250 EXCF SXF XCF manual Checking spoke tension
  5. 2005-2011 KTM 250 EXCF SXF XCF manual Front wheel
  6. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the front wheel
  7. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the front wheel
  8. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the front brake disc
  9. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the front brake disc
  10. 2005-2011 KTM 250 EXCF SXF XCF manual Rear wheel
  11. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the rear wheel
  12. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the rear wheel
  13. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the rear brake disc
  14. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the rear brake disc
  15. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the chain tension
  16. 2005-2011 KTM 250 EXCF SXF XCF manual Adjusting the chain tension
  17. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the chain, rear sprocket, engine sprocket and chain guide
  18. 2005-2011 KTM 250 EXCF SXF XCF manual Checking for chain dirt accumulation
  19. 2005-2011 KTM 250 EXCF SXF XCF manual Cleaning the chain

2005-2011 KTM 250 EXCF SXF XCF manual WIRING HARNESS, BATTERY

  1. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the main fuse
  2. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the fuses of individual power consumers
  3. 2005-2011 KTM 250 EXCF SXF XCF manual Removing the battery
  4. 2005-2011 KTM 250 EXCF SXF XCF manual Installing the battery
  5. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the charging voltage
  6. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the quiescent current

2005-2011 KTM 250 EXCF SXF XCF manual BRAKE SYSTEM

  1. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the front brake linings
  2. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the front brake linings
  3. 2005-2011 KTM 250 EXCF SXF XCF manual Checking free travel of hand brake lever
  4. 2005-2011 KTM 250 EXCF SXF XCF manual Adjusting the basic position of the hand brake lever (XC-W)
  5. 2005-2011 KTM 250 EXCF SXF XCF manual Adjusting free travel of hand brake lever (all EXC models)
  6. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the brake fluid level of the front brake
  7. 2005-2011 KTM 250 EXCF SXF XCF manual Adding front brake fluid
  8. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the front brake fluid
  9. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the rear brake linings
  10. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the rear brake linings
  11. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the free travel of foot brake lever
  12. 2005-2011 KTM 250 EXCF SXF XCF manual Adjusting the basic position of the foot brake lever
  13. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the rear brake fluid level
  14. 2005-2011 KTM 250 EXCF SXF XCF manual Adding rear brake fluid
  15. 2005-2011 KTM 250 EXCF SXF XCF manual Changing the rear brake fluid

2005-2011 KTM 250 EXCF SXF XCF manual LIGHTING SYSTEM, INSTRUMENTS

  1. 2005-2011 KTM 250 EXCF SXF XCF manual Checking the headlight setting
  2. 2005-2011 KTM 250 EXCF SXF XCF manual Adjusting the headlight range
  3. 2005-2011 KTM 250 EXCF SXF XCF manual EXC EU/AUS/USA, XC-W
  4. 2005-2011 KTM 250 EXCF SXF XCF manual Speedometer overview
  5. 2005-2011 KTM 250 EXCF SXF XCF manual Activation and test
  6. 2005-2011 KTM 250 EXCF SXF XCF manual Setting kilometers or miles
  7. 2005-2011 KTM 250 EXCF SXF XCF manual Adjusting the speedometer functions
  8. 2005-2011 KTM 250 EXCF SXF XCF manual Setting the clock
  9. 2005-2011 KTM 250 EXCF SXF XCF manual Setting the wheel circumference
  10. 2005-2011 KTM 250 EXCF SXF XCF manual Querying lap time

2005-2011 KTM 250 EXCF SXF XCF manual EXC SIX DAYS

  1. 2005-2011 KTM 250 EXCF SXF XCF manual Speedometer overview
  2. 2005-2011 KTM 250 EXCF SXF XCF manual Activation and test
  3. 2005-2011 KTM 250 EXCF SXF XCF Setting kilometers or miles
  4. 2005-2011 KTM 250 EXCF SXF XCF Setting the speedometer functions
  5. 2005-2011 KTM 250 EXCF SXF XCF Setting the clock
  6. 2005-2011 KTM 250 EXCF SXF XCF Activating the additional functions
  7. 2005-2011 KTM 250 EXCF SXF XCF Setting the wheel circumference
  8. 2005-2011 KTM 250 EXCF SXF XCF Viewing the lap time 

2005-2011 KTM 250 EXCF SXF XCF ENGINE

  1. 2005-2011 KTM 250 EXCF SXF XCF Removing the engine
  2. 2005-2011 KTM 250 EXCF SXF XCF Installing the engine
  3. 2005-2011 KTM 250 EXCF SXF XCF Engine disassembly
  4. 2005-2011 KTM 250 EXCF SXF XCF Preparations
  5. 2005-2011 KTM 250 EXCF SXF XCF Draining the engine oil
  6. 2005-2011 KTM 250 EXCF SXF XCF Removing the clutch push rod
  7. 2005-2011 KTM 250 EXCF SXF XCF Removing the oil filter
  8. 2005-2011 KTM 250 EXCF SXF XCF Removing the starter motor
  9. 2005-2011 KTM 250 EXCF SXF XCF Removing the kickstarter
  10. 2005-2011 KTM 250 EXCF SXF XCF Removing the spark plug
  11. 2005-2011 KTM 250 EXCF SXF XCF Removing the valve cover
  12. 2005-2011 KTM 250 EXCF SXF XCF Removing the alternator cover
  13. 2005-2011 KTM 250 EXCF SXF XCF Positioning the engine at ignition top dead center
  14. 2005-2011 KTM 250 EXCF SXF XCF Removing the timing chain tensioner

2005-2011 KTM 250 EXCF SXF XCF Repair Manual For Free

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