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2010 KTM 65 SX Service Repair Manual

2010 KTM 65 SX Service Repair Manual

Online PDF 2010 KTM 65 SX Service Repair Manual

Read this repair manual carefully and thoroughly before beginning work, The 2010 KTM 65 SX vehicle will only be able to meet the demands placed on it if the specified service work is performed regularly and properly. This repair manual was written to correspond to the latest state of this series. We reserve the right to make changes in the interest of technical advancement without at the same time updating this repair manual.

We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here.
It is assumed that the repair work will be performed by a fully trained mechanic.

Ail specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical speciticetions, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain speccial equipment that does not belong to the regular scope of supply.

Table of contents 2010 KTM 65 SX :
2010 KTM 65 SX manual EXHAUST

  1. 2010 KTM 65 SX manual Removing the manifold
  2. 2010 KTM 65 SX manual Installing the manifold
  3. 2010 KTM 65 SX manual Removing main silencer
  4. 2010 KTM 65 SX manual Installing the main silencer
  5. 2010 KTM 65 SX manual Changing the glass fiber yarn filling of the main silencer

2010 KTM 65 SX manual AIR FILTER

  1. 2010 KTM 65 SX manual Removing the air filter box lid
  2. 2010 KTM 65 SX manual Installing the air filter box lid
  3. 2010 KTM 65 SX manual Sealing the air filter box
  4. 2010 KTM 65 SX manual Removing the air filter
  5. 2010 KTM 65 SX manual Installing the air filter
  6. 2010 KTM 65 SX manual Cleaning the air filter and air filter box

2010 KTM 65 SX manual FUEL TANK, SEAT, TRIM

  1. 2010 KTM 65 SX manual Opening filler cap
  2. 2010 KTM 65 SX manual Closing filler cap
  3. 2010 KTM 65 SX manual Mounting the seat
  4. 2010 KTM 65 SX manual Removing the fuel tank
  5. 2010 KTM 65 SX manual Installing the fuel tank
  6. 2010 KTM 65 SX manual Changing the fuel screen
  7. 2010 KTM 65 SX manual Changing the fuel filter
  8. 2010 KTM 65 SX manual Changing the fuel pump
  9. 2010 KTM 65 SX manual Checking the fuel pressure

2010 KTM 65 SX manual MASK, FENDER

  1. 2010 KTM 65 SX manual Removing the front fender
  2. 2010 KTM 65 SX manual Installing the front fender
  3. 2010 KTM 65 SX manual Removing headlight mask with headlight
  4. 2010 KTM 65 SX manual Refitting the headlight mask with the headlight

2010 KTM 65 SX manual WHEELS

  1. 2010 KTM 65 SX manual Checking the tire air pressure
  2. 2010 KTM 65 SX manual Checking the tire condition
  3. 2010 KTM 65 SX manual Checking the brake discs
  4. 2010 KTM 65 SX manual Checking spoke tension
  5. 2010 KTM 65 SX manual Front wheel
  6. 2010 KTM 65 SX manual Removing the front wheel
  7. 2010 KTM 65 SX manual Installing the front wheel
  8. 2010 KTM 65 SX manual Removing the front brake disc
  9. 2010 KTM 65 SX manual Installing the front brake disc
  10. 2010 KTM 65 SX manual Rear wheel
  11. 2010 KTM 65 SX manual Removing the rear wheel
  12. 2010 KTM 65 SX manual Installing the rear wheel
  13. 2010 KTM 65 SX manual Removing the rear brake disc
  14. 2010 KTM 65 SX manual Installing the rear brake disc
  15. 2010 KTM 65 SX manual Checking the chain tension
  16. 2010 KTM 65 SX manual Adjusting the chain tension
  17. 2010 KTM 65 SX manual Checking the chain, rear sprocket, engine sprocket and chain guide
  18. 2010 KTM 65 SX manual Checking for chain dirt accumulation
  19. 2010 KTM 65 SX manual Cleaning the chain

2010 KTM 65 SX manual WIRING HARNESS, BATTERY

  1. 2010 KTM 65 SX manual Changing the main fuse
  2. 2010 KTM 65 SX manual Changing the fuses of individual power consumers
  3. 2010 KTM 65 SX manual Removing the battery
  4. 2010 KTM 65 SX manual Installing the battery
  5. 2010 KTM 65 SX manual Checking the charging voltage
  6. 2010 KTM 65 SX manual Checking the quiescent current

2010 KTM 65 SX manual BRAKE SYSTEM

  1. 2010 KTM 65 SX manual Checking the front brake linings
  2. 2010 KTM 65 SX manual Changing the front brake linings
  3. 2010 KTM 65 SX manual Checking free travel of hand brake lever
  4. 2010 KTM 65 SX manual Adjusting the basic position of the hand brake lever (XC-W)
  5. 2010 KTM 65 SX manual Adjusting free travel of hand brake lever (all EXC models)
  6. 2010 KTM 65 SX manual Checking the brake fluid level of the front brake
  7. 2010 KTM 65 SX manual Adding front brake fluid
  8. 2010 KTM 65 SX manual Changing the front brake fluid
  9. 2010 KTM 65 SX manual Checking the rear brake linings
  10. 2010 KTM 65 SX manual Changing the rear brake linings
  11. 2010 KTM 65 SX manual Checking the free travel of foot brake lever
  12. 2010 KTM 65 SX manual Adjusting the basic position of the foot brake lever
  13. 2010 KTM 65 SX manual Checking the rear brake fluid level
  14. 2010 KTM 65 SX manual Adding rear brake fluid
  15. 2010 KTM 65 SX manual Changing the rear brake fluid

2010 KTM 65 SX manual LIGHTING SYSTEM, INSTRUMENTS

  1. 2010 KTM 65 SX manual Checking the headlight setting
  2. 2010 KTM 65 SX manual Adjusting the headlight range
  3. 2010 KTM 65 SX manual EXC EU/AUS/USA, XC-W
  4. 2010 KTM 65 SX manual Speedometer overview
  5. 2010 KTM 65 SX manual Activation and test
  6. 2010 KTM 65 SX manual Setting kilometers or miles
  7. 2010 KTM 65 SX manual Adjusting the speedometer functions
  8. 2010 KTM 65 SX manual Setting the clock
  9. 2010 KTM 65 SX manual Setting the wheel circumference
  10. 2010 KTM 65 SX manual Querying lap time

2010 KTM 65 SX manual EXC SIX DAYS

  1. 2010 KTM 65 SX manual Speedometer overview
  2. 2010 KTM 65 SX manual Activation and test
  3. 2010 KTM 65 SX Setting kilometers or miles
  4. 2010 KTM 65 SX Setting the speedometer functions
  5. 2010 KTM 65 SX Setting the clock
  6. 2010 KTM 65 SX Activating the additional functions
  7. 2010 KTM 65 SX Setting the wheel circumference
  8. 2010 KTM 65 SX Viewing the lap time 

2010 KTM 65 SX ENGINE

  1. 2010 KTM 65 SX Removing the engine
  2. 2010 KTM 65 SX Installing the engine
  3. 2010 KTM 65 SX Engine disassembly
  4. 2010 KTM 65 SX Preparations
  5. 2010 KTM 65 SX Draining the engine oil
  6. 2010 KTM 65 SX Removing the clutch push rod
  7. 2010 KTM 65 SX Removing the oil filter
  8. 2010 KTM 65 SX Removing the starter motor
  9. 2010 KTM 65 SX Removing the kickstarter
  10. 2010 KTM 65 SX Removing the spark plug
  11. 2010 KTM 65 SX Removing the valve cover
  12. 2010 KTM 65 SX Removing the alternator cover
  13. 2010 KTM 65 SX Positioning the engine at ignition top dead center
  14. 2010 KTM 65 SX Removing the timing chain tensioner

Managing the Vehicle Damage Repair Process
In the event that your vehicle requires damage repairs, GM recommends that you take an active role in its repair. If you have a pre-determined repair facility of choice, take your vehicle there, or have it towed there. Specify to the facility that any required replacement collision parts be original equipment parts, either new Genuine GM parts or recycled original GM parts. Remember, recycled parts will not be covered by your GM vehicle warranty.

Insurance pays the bill for the repair, but you must live with the repair. Depending on your policy limits, your insurance company may initially value the repair using aftermarket parts. Discuss this with your repair professional, and insist on Genuine GM parts. Remember if your vehicle is leased you may be obligated to have the vehicle repaired with Genuine GM parts, even if your insurance coverage does not pay the full cost.

If another party’s insurance company is paying for the repairs, you are not obligated to accept a repair valuation based on that insurance company’s collision policy repair limits, as you have no contractual limits with that company. In such cases, you can have control of the repair and parts choices as long as cost stays within reasonable limits.

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