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Hyundai D4EB EM (D4EB - Diesel 2.2) Engine Workshop Manual

Hyundai D4EB EM (D4EB - Diesel 2.2) Engine Workshop Manual

Online Pdf Hyundai D4EB EM (D4EB - Diesel 2.2) Engine Workshop Manual

Installation is in the reverse order of removal. Perform the following :

  1. Adjust the shift cable.
  2. Adjust the throttle cable.
  3. Refill the engine with engine oil.
  4. Refill the transaxle with fluid.
  5. Refill the radiator and reservoir tank with engine coolant.
  6. Place the heater control knob on “ HOT” position.
  7. Bleed air from the cooling system. 

Start engine and let it run until it warms up. (until the radiator fan operates 3 or 4 times.) Turn Off the engine. Check the level in the radiator, add coolant if needed. This will allow trapped air to be removed from the cooling system.

Put the radiator cap on tightly, then run the engine again and check for leaks.

  1. Clean the battery posts and cable terminals with sandpaper assemble them, then apply grease to prevent corrosion.
  2. Inspect for fuel leakage. 

After assemble the fuel line, turn on the ignition switch (do not operate the starter) so that the fuel pump runs for approximately two seconds and fuel line pressurizes. Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.

Managing the Vehicle Damage Repair Process
In the event that your vehicle requires damage repairs, GM recommends that you take an active role in its repair. If you have a pre-determined repair facility of choice, take your vehicle there, or have it towed there. Specify to the facility that any required replacement collision parts be original equipment parts, either new Genuine GM parts or recycled original GM parts. Remember, recycled parts will not be covered by your GM vehicle warranty.

Insurance pays the bill for the repair, but you must live with the repair. Depending on your policy limits, your insurance company may initially value the repair using aftermarket parts. Discuss this with your repair professional, and insist on Genuine GM parts. Remember if your vehicle is leased you may be obligated to have the vehicle repaired with Genuine GM parts, even if your insurance coverage does not pay the full cost.

If another party’s insurance company is paying for the repairs, you are not obligated to accept a repair valuation based on that insurance company’s collision policy repair limits, as you have no contractual limits with that company. In such cases, you can have control of the repair and parts choices as long as cost stays within reasonable limits.


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